Fabrication of a Permanent Mould for the Production of Motorcycle Brake Handle

Abstract

The goal is to improve motorcycle brake lever manufacture by developing a permanent metallic mould from the extremely efficient A356 alloy. The cream hardener and filler were used to make a mould pattern, which was subsequently manufactured on a computer numerical control (CNC) machine. The end result is a precise and durable mould that can be used to produce motorcycle brake levers locally, utilizing abundant aluminum resources and reducing the need for costly imports. The gravity die casting process allows us to create motorcycle brake levers at a lesser cost while also utilizing aluminum waste, making this technology both cost-effective and environmentally sustainable. We hope that the Nigerian government recognizes the potential of this manufacturing process and invests in the foundry and automotive sectors to support long-term growth and sustainability.